Low Temperature Lithium Ion Battery Pack
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Lithium-ion is the most popular rechargeable battery chemistry used today. Lithium-ion batteries power the devices we use every day, like our mobile phones and electric vehicles. Lithium-ion batteries consist of single or multiple lithium-ion cells, along with a protective circuit board.
Types of Lithium Ion Battery Pack
LFP batteries have Lithium Ferrous Phosphate (LiFePO4) as the anode material, and this is one of the most widely adopted battery technologies nowadays. The anode is made of Lithium Iron Phosphate, one of the most stable and non-toxic lithium compounds.
● Nominal Voltage: 3.2V-3.3V
● Operating Voltage: 2.5V-3.65V
● Cycle Life: 2500
● Thermal Stability: Up to 270°C
● Charge Rate (C-Rate): 1C, typically charges to 3.65V in 3 hours
● Discharge Rate (C-Rate): 1C, can be 25C in certain cells, cutoff varies between 2-2.5V
● Specific Energy: 90Wh/kg to 120 Wh/kg
A Lithium Cobalt Oxide battery contains a Lithium Cobalt Oxide cathode and a graphite carbon anode. The unique selling point of lithium cobalt oxide batteries is their high energy density, which makes them the best choice for some particular applications with this requirement.
● Nominal Voltage: 3.6V
● Operating Voltage: 3V-4.2V
● Cycle Life: 500 to 1000 cycles
● Thermal Stability: Up to 150°C. Fully charging or overcharging increases the possibility of thermal instability.
● Charge Rate (C-Rate): 0.7-1C, typically charges to 4.2V in 3 hours
● Discharge Rate (C-Rate): 1C, cutoff at 2.5V. A higher discharge current will lead to a shorter cycle life.
● Specific Energy: 150 Wh/kg to 200 Wh/kg
In LMO batteries, the cathode is made of Lithium Manganese Oxide (LiMn2O4). This results in a three-dimensional spinel structure, enabling a better movement of lithium ions. This structure also makes it thermally more stable and safer. But it lowers the life span of the battery.
● Nominal Voltage: 3.7V
● Operating Voltage: 3V to 4.2V
● Cycle Life: 300 to 800 cycles
● Thermal stability: up to 250 °C. Decreases at a higher charging level.
● Charge Rate (C-Rate): 0.7C to 1C, max charge rate 3C, individual cells charge to 4.2V.
● Discharge Rate (C-Rate): 1C. Some batteries have a discharge rate of 10C and cutoff at 2.5V.
● Specific Energy: 100 Wh/kg to 150 Wh/kg
Li-NMC batteries are second only to LFP batteries. These batteries contain a cathode made of Nickel Manganese Cobalt Oxide (LiNiMnCoO2). Due to the presence of Manganese and Cobalt, Lithium Nickel Manganese Cobalt batteries offer the best benefits of LMO and LCO batteries.
● Nominal Voltage: 3.7V
● Operating Voltage: 3V to 4.2V
● Cycle Life: 1500 cycles
● Thermal stability: Up to 210°C. Decreases at a higher charge level.
● Charge Rate (C-Rate): 0.7C to 1C, charging up to 4.2V in 3 hours. Higher charging currents lead to short battery life.
● Discharge Rate (C-Rate): 1C, with a cutoff at 2.5V.
● Specific Energy: 150 KWh/kg to 220 KWh/kg
LTO batteries are different from the other lithium-ion batteries mentioned previously. These batteries use Lithium Titanate (Li2TiO3) as the anode material instead of a graphite anode. The cathode materials are Li-NMC or Lithium Manganese Oxide.
● Nominal Voltage: 2.4V
● Operating Voltage: 1.8Vto 2.85V
● Cycle Life: 3000 to 7000 cycles
● Thermal Runaway: 175°C to 225°C
● Charge Rate (C-Rate): 1-5C, charges up to 2.85V
● Discharge Rate (C-Rate): 10C, cutoff at 1.8V
● Specific Energy: 50 KWh/kg to 80 KWh/kg
NCA batteries replace the Manganese in NMC batteries with Aluminium. Due to the similar materials used and cell construction, NCA and NMC batteries share some common features. The addition of Aluminium to Lithium Nickel Cobalt Oxide adds the element of chemical stability to an NCA battery.
● Nominal Voltage: 3.6V
● Operating Voltage: 3V to 4.2V
● Cycle Life: 500 cycles
● Thermal Runaway: 150°C – Greater chance of instability when fully charged
● Charge Rate (C-Rate): 0.7C, charges up to 4.2V
● Discharge Rate (C-Rate): 1C, cutoff at 3V
● Specific Energy: 200 KWh/kg to 260 KWh/kg
Advantages of Lithium Ion Battery Pack




High energy density
When it comes to energy density, lithium ion batteries are top performers. This property describes the amount of energy a battery can hold, relative to its size. The more energy a battery can store, the higher its energy density.
Lightweight
On average, lithium batteries weight between 50 and 60% less than traditional batteries. This makes them ideal for compact and handheld devices, including smartphones and e-readers.
Long lifespans
As well as being rechargeable, lithium ion batteries boast exceptionally long lifespans. High-performance lithium batteries last up to 10 times longer than their lead-acid counterparts. Of course, lithium ion batteries eventually deteriorate. Though with the right recycling practices in place, materials can be salvaged and lithium batteries can find a place in the circular economy.
Good long-term performance
Lithium or not, all batteries degrade over time. However, when it comes to long-term performance lithium batteries rate highly. The best lithium batteries continue to offer 80% of rated capacity after around 200 cycles.
Temperature tolerant
Unlike other batteries which don’t function well in extreme temperatures, lithium ion batteries are relatively tolerant.
Low self-discharge
Self-discharge is one of the biggest issued faced by battery engineers. Unlike other types of rechargeable batteries, lithium ion cells have a low self-discharge rate. Batteries will generally lose around 5% of charge in the first few hours, however this quickly drops to around 1 to 2% per month.
Fast charge times
Fast charge times make lithium batteries the technology of choice for consumer products. This includes handheld devices like smartphones and tablets, as well as larger battery-powered products like electric cars.
Consumer electronics
Lithium-ion batteries power a range of consumer electronics, including smartphones, laptops, tablets, cameras, portable gaming devices, and e-cigarettes. These batteries provide long-lasting power in compact devices, improving their portability and usability.
Electric vehicles (EVs)
Lithium-ion batteries are the primary energy storage solution in electric vehicles, offering drivers an environmentally friendly alternative to traditional gasoline-powered vehicles.
Energy storage systems
Lithium-ion batteries are fundamental components of energy storage systems. These systems store excess energy generated from renewable sources like solar and wind power.
Medical devices
Lithium-ion batteries power some medical devices, including portable oxygen concentrators, insulin pumps, and cardiac monitors such as pacemakers.
Power tools
Cordless power tools such as drills, rely on lithium-ion batteries for portable, high-performance operation. These batteries offer the power and runtime needed for demanding construction and DIY projects, allowing users to work efficiently without the constraints of cords or outlets.
Cell Form Classification of Lithium Ion Battery Pack

Cylindrical Cells
Cylindrical cells consist of sheet-like battery anode, cathode, and separator that are sandwiched, rolled up, and packed into a cylinder-shaped can. This type of cell is one of the first to be mass-produced and is still very popular. Cells feature multiple rows with the arrester being on opposite sides. They are adhesive connected with busbars by welding technology and are optionally wire bonded. In this case, no support plates are necessary.

Pouch Cells
Pouch cells do not have a rigid outside can and use a sealed flexible foil as the cell container. The electrode and separator layers of a pouch cell are stacked. With pouch cells, the designer should allocate enough space for possible swelling. Modules with pouch cells show single-rowed cells with the arresters being positioned either on the same or the opposite sides. Pouch cells can be connected by adhesive bond welding and in either tab-to-tab or tab-to-busbar bridges without support.

Prismatic Cells
Prismatic cells consist of large sheets of anodes, cathodes, and separators sandwiched, rolled up, and pressed to fit into a metallic or hard-plastic housing in cubic form. The electrodes can also be assembled by layer stacking. Lithium prismatic cells feature either single-row or two-row modules and the arresters are always on the same side regardless of the row.
Components of Lithium Ion Battery Pack
Cathode
The cathode, a crucial component in lithium-ion battery packs, typically comprises lithium cobalt oxide (LiCoO2), lithium iron phosphate (LiFePO4), or other lithium-based compounds. It acts as the source of positively charged ions during the battery’s operation.
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Anode
The anode, often made of graphite or other carbon-based materials, functions as the receptacle for lithium ions during charging. It releases these ions during discharging, facilitating the flow of electrons through the external circuit.
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Separator
A separator, usually a microporous polymer membrane, physically separates the cathode and anode while allowing the passage of lithium ions. It prevents short circuits by inhibiting direct contact between the two electrodes.
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Electrolyte
The electrolyte is a conductive solution that facilitates the movement of lithium ions between the cathode and anode. It can be a liquid, gel, or solid polymer, ensuring the ion transport necessary for the battery’s functionality.
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Outer Casing
The outer casing, typically made of aluminum or steel, encloses the battery components, providing structural support, protection against physical damage, and insulation to prevent leakage.
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How to Customized Lithium Ion Battery Packs
Step 1: Choose Your Voltage
Determine the voltage required for your device or system. Common voltage options include 12V, 24V, 36V, 48V, and 72V lithium-ion batteries.
Step 2: Determine the Capacity
Decide on the energy storage capacity that aligns with your specific needs. Remember that higher capacity means more energy stored in your custom battery.
Step 3: Select Your Battery Cells
Consult our experienced team to assist you in selecting high-quality lithium battery cells that are compatible with your chosen voltage and capacity.
Step 4: Battery Management System (BMS)
Identify the appropriate battery management system to ensure that your custom battery operates safely. The BMS prevents overcharging, rapid discharge, and excessive heating.
Step 5: Packaging
Choose the right enclosure material and design that suits your device or system requirements. Consider factors such as size, weight, and environmental conditions when making this selection.
Step 6: Quality Testing
Our dedicated team will conduct thorough testing and validation of your custom-built battery. This ensures that your battery is secure, reliable, and meets the specified requirements.
FAQ
As one of the most professional lithium ion battery pack suppliers in China, we're featured by quality products and good price. Please rest assured to wholesale lithium ion battery pack in stock here from our factory. Contact us for customized service.
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